Tag Archives: Restoration

What to do with 56 pounds of horsehair at Montpelier?

On a recent visit to Washington D.C. my wife and I took a day trip out to Orange VA to see Montpelier — the rural estate of James and Dolley Madison.  If you have never been to the home of the 4th U.S. President and ‘father’ of the U.S. Constitution,  I highly recommend taking a day to visit especially if you are interested in modern historic preservation.

The Mansion at Montpelier
The Mansion at Montpelier

The mansion is situated on ~2700 acres and provides stunning views of the Blue Ridge Mountains and surrounding terrain.

View from the second floor roof deck
View from the second floor roof deck

Many people have seen Washington’s Mt. Vernon, Adam’s Peacefield, Jefferson’s Monticello over the years and depending on when and how they were preserved you can see varying degrees of ‘re-muddling’ from generations of caretakers each with their own budgets, skill sets and agendas. In more recent years Historic Preservation efforts have evolved along with related science and technology to try and adhere to more scientific methods and standards which allow for better educated decisions around reading materials, doing research etc — though there are still politics and agendas — my belief is that modern interpretations attempt to be more grounded in findings from the site and related research and more forthcoming with calling out what was done based on fact and what was carried out based on an educated guess — a trend I hope continues as new facts are learned about a site.

Front door flanked by columns
Front door flanked by columns

Many people have not seen Montpelier since the the property was a private residence for parts of the DuPont family for much of the 20th century. In 1983 the site was bequeathed to the National  Trust for Historic Preservation (NTHP) which carried out a $25M major restoration effort from ~2003-2009.

Earlier entrance to the older portion of the home, note the ghost lines in the brick
Earlier entrance to the older portion of the home, note the ghost lines in the brick

After doing extensive research which called upon many experts in the field of historic preservation — from the National Parks Department, Colonial Williamsburg and private practitioners — the NTHP removed 23,739* square feet of living space from the 20th century additions made by the DuPonts.  The goal was to restore the property to what it looked like at the time the Madison’s lived there.

View from the ice house/temple
View from the ice house/temple

One exterior feature that survived largely intact was Mr. Madison’s temple which sat atop the ice house which was the source of ice for Dolley’s famous ice cream.

The Temple
The Temple

The exterior work ranged from removing later exterior renovations to stabilizing, preserving, restoring and/or replacing exterior architectural details like the front door surrounds.

The side lights flanking the door can lower into recessed pockets to promote air flow
The side lights flanking the door can lower into recessed pockets to promote air flow

A close up detail of the pediment and its crisp detailing:

Detail view of the pediment
Detail view of the pediment

Other work was based on archeological and documentary evidence of the site — this was the case with the outbuildings which would have serviced the main home and was where the slaves and servants lived and worked.

Re-constructed timber frames of some of the outbuildings
Re-constructed timber frames of some of the outbuildings

The interior of the mansion also underwent extensive work, unfortunately we are not allowed to take photos inside, so if you want to see it for yourself you will have to visit.

Rear service door
Rear service door

What has me so excited about this site compared to many others is the fact that is was largely preserved — even with all the later renovations and additions the core of the house and many of its doors, windows and mantels survived on site AND the preservation and restoration work mainly happened during the last ten years with the benefit of being carried out by some of the best practitioners in the field.

Window with louvered shutters.
Window with louvered shutters.

The restored mansion takes on the look and feel of many of the historic buildings I often work on  — you can see and smell the fresh plaster, the rooms are sparsely furnished as the Foundation is still looking to acquire some of the original furnishings —  you can see active preservation projects going on at the site — it feels more alive and tangible compared to some of the similar sites which feel more dusty and tired from a constant stream of visitors.

The meticulous attention to detail in the restoration is evident throughout. On the second floor of the mansion they have a room that is partially restored and shows some of the more interesting finds from the exploration of the building — paint details on plaster and timbers, tags and branded numbering on repairs so future generations know who did what during this period, and an array of other interesting facts and figures. (Similar to the Gedney house in Salem MA)

So why would I ever need 56 pounds of horsehair at Montpelier? To mix into 90 tons of dry mix plaster* of course! That is how much plaster it took to restore the interior of the mansion. Staggering figures and interesting facts will keep your inner preservation carpenter  happy as you take the tour.  The foundation offers many books in the gift shop about the Madison’s and other founding fathers but below are two of my favorites as they are also used to train some of the docents. I recommend picking them up if you go there.  They walk you through the history of the site and its inhabitants, documentation of the restoration and related research.

Montpelier Foundation Books on Preservation of the Site
Montpelier Foundation Books on Preservation of the Site

If you are interested to learn more about the restoration of Montpelier check out the official website here. And for the gardener in your life — the history of the various gardens and landscapes can be found on this site.

The Gardens
The Gardens

If you are interested in visiting Montpelier, check out their calendar of activities on the main Montpelier website here.  There are lots of events throughout the year including candle light tours, and tours going more in depth on the Madison’s, Archeology, Historic Preservation, and the life and times of inhabitants of that period in American history. I hope to see you there.

Since i am not in many pictures on this blog (I'm usually behind the camera) I figured I'd add this one into the collection
Since I’m usually behind the camera, I figured I’d add this one  — “Now try to look more like a tourist”

And last but not least, since I an not in many of the pictures on this blog I figured I’d add on at least one touristy pic in front of the visitor’s center. If you make your own pilgrimage to Montpelier, let me know or better yet share your own picture in front of this sign. 🙂

* Above facts were taken from ‘James Madison’s Sovenir Book’  UPC 190001 and available from the gift shop at Montpelier.

What did you do for summer vacation? A Decathlon in Historic Preservation?!

Back in grade school, I enjoyed when students would get up in front of the class and talk about what they did for their summer vacation. This summer rather than taking a rest from a very recent move to New Hampshire and new job earlier in the year I decided to spend it pursuing my passion for teaching traditional craft skills.

I’ve been teaching the ‘Traditional Building’ master’s class at the Boston Architectural College (BAC) in partnership with the North Bennet Street School (NBSS). It’s a low residency master’s program in Historic Preservation wherein students come in from around the country for a very intensive hands on week in Boston and spend the rest of the semester working online.  For 8 straight days the students are with me from the early morning until dinner time, they grab a quick bite to eat and spend their evenings completing the intensive portion of their other class this semester ‘Preservation Philosophy and Practice’ with Virginia ‘Ginny’ Adams.

Some highlights of the week included:

  •  A walking tour of many historic homes and buildings in Boston including the Paul Revere House, Otis House, Gibson House and Trinity Church hosted by Steve O’Shaughnessy who is the Head of the NBSS Preservation Carpentry Department
Walking tour of historic buildings and homes in Boston
Walking tour of historic buildings and homes in Boston
  • Learning about how to mix and analyze paint with historic paint expert Sara Chase who is a PC program adviser to NBSS
Mixing paints and related analysis
Mixing paints and related analysis
  • Learning about historic hardware and fasteners with preservation expert Robert Adam (former head of PC program at NBSS) and touring the Saugus Ironworks NHP
At the Saugus Ironworks NHP
At the Saugus Ironworks NHP
  • A private tour of the Museum of Fine Arts (MFA) Boston
Group shot at the MFA
Group shot at the MFA
  • Historic plaster work with master plasterer Andy Ladygo — another adviser to the NBSS PC Program
Historic Plastering
Historic Plastering
  • Traditional woodworking (hand planes, moldings etc) and Historic Window Sash Restoration with Bill Rainford (NBSS PC Graduate and Workshop Instructor)
Sash restoration work
Sash restoration work
  • Historic Timber Framing with Rich Friberg — NBSS Preservation Carpentry instructor and master wood turner

    Timber Framing
    Timber Framing. Photo by Zachary Ingalls
  • To commemorate the experience Robert Ogle, MDS Director at the BAC had the shirts below made up for the class which will be a new tradition for this program. I’m happy to report that everyone survived the week.
"I survived the HP Intensive Week @ The BAC Fall 2012"
“I survived the HP Intensive Week @ The BAC Fall 2012”

Once the intensive was over, everyone took a quick breath, headed home and have been busy with their cameras and notebooks applying some of the skills they learned to their own work and later assignments in the class ever since.

All in all it was a great way to spend a summer vacation.

New life for an old DeWalt Radial Arm Saw

A few years ago I inherited my grandfather’s old radial arm saw (RAS). Pop-pop (as I called him) passed away in 2004 and the tool sat in my mother’s garage until In finally got settled into place with enough room for more stationary equipment. My grandparents lived about 5 minutes away from my parents house and it was more or less like having a second set of parents. As a child I spent a ton of time helping my grandfather around the house with various projects. I’m an only child, and my mother was an only child, so I think I was the closest to Pop-pop, especially for guy stuff. I grew up watching old westerns and action movies with him, hanging out and working on models, trains etc.

So in 2007/2008 I moved the machine up from NY into my shop in MA and started the restoration process. It’s not the biggest model radial arm saw, but it was a solid model, very well intact and was a labor of love more than anything. It’s not a tool a use every day, but for the times I do use it (like repeated dadoes), its very good at what it does.

Restored unit with new Mr. SawDust table in pace
Restored unit with new Mr. SawDust table in pace

Here is a view of the completed machine complete with heavy duty ‘Mr. Sawdust’ table.  If you ever do restore an old DeWalt Radial Arm saw I highly recommend the ‘Mr. Sawdust’ book as it was a great resource both on the history of the tool, how to tune it up, and how to build the Mr Sawdust table which really addresses the biggest shortcoming RAS’s had (giving you a much bigger and more stable work surface that will not deflect under load). It’s all shined up, cutting true, new blade, new base, new table and looking and running as good or better than new.

My grandfather was not always very neat and tidy in the garage/workshop and I thought it was interesting how I found the machine with all the accessories and original manuals stacked up on the table which was odd to me since I knew the machine had not been used in years and they had moved since it was last used. When I related this to my Dad he pointed out that it clearly must have been my grandfather putting it all together for me to have which was really emotional for me when I realized he was right. The happy ending is now that the machine is all restored and tuned up, it’s a bit like having Pop-pop in the shop with me.

Below is a slideshow covering the restoration process with more details in the photo captions.

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Viewing History — Old State House Window Restoration

The slideshow below documents the 2010 restoration of historic window sash for the 1713 Old State House in Boston MA. This historic building was the seat of colonial government in the Massachusetts Colony, site of the infamous Boston Massacre and where the Declaration of Independence was read to the citizens of Boston.

It’s easy to take windows for granted — we see them every day — they are all around us. But with the constant bombardment of advertising for ‘new’ vinyl windows, the latest insulated glass etc and an over-hyped fear of lead paint and asbestos many of our nation’s historic windows are being discarded without a second thought. We’re robbing future generations of the same views we had — seeing sites through the same wavy old glass our forefathers looked through. The way light shines through a true divided light window and the ease of use and maintenance some old windows can offer.

Ease of use and maintenance?! What old windows are you talking about?

Believe it or not properly built old single and double hung windows can be quite weather tight and easy to use when properly installed and maintained. These old windows were designed so that you could take them apart — held together with joinery and pins — and replace or repair broken glass or rotted wood. This is a lot more ‘green’ that today’s ‘modern’ modern vinyl windows. If something breaks on a vinyl window often the only repair solution is to swap it out for a new unit — think of all that waste.  And lead and asbestos can all be safely removed or mitigated by preservation specialty contractors under the guidance of EPA regulations.

Below is a brief slideshow roughly documenting how a quality sash restoration can be carried out. I really enjoyed working on this project and I hope that you will consider saving/restoring your own historic windows.

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