I recently finished off my never-ending project — building a proper workbench. I snapped some photos figuring it will never look this pristine again. Time to press the bench into service…
Things started off great, but I wanted to set my jack plane to take a heavy cut and see how just how aggressive I could get before the bench started to move. I’m 6′-1.5″ tall and 240lbs, so if I really get going I’ve moved many a sizable bench over the years. At 7′ long and made of solid maple the bench has a good amount of mass. The problem I have is a very smooth concrete floor which provides little traction for wood.
With a concrete slab I won’t be bolting the bench to the floor so I needed an alternative. I ran through several alternatives in my head but couldn’t come up with a good solution that didn’t jack up the bench. As I sat on my sawbench looking around the shop I recalled a blog post by Chris Schwarz from earlier in the year wherein he put some sandpaper on a shim and have very good results. (You can see Chris’ post here). Sandpaper didn’t get much traction on the concrete floor, but it triggered a different thought. Years ago Rockler marketed a ‘routing mat’ which was effectively an expensive roll of rubber drawer liner. The cheap Yankee in me promptly went out and bought a roll of drawer liner for a couple of dollars and he has served me well for a decade or so now. I went to my router station, grabbed the mat and cut out four squares roughly the size of the foot pads on my bench. I put them under the bench and repeated my experiment…
To my surprise it worked great. The weight of the bench compressed the pad so much the bench height is negligibly higher off the ground. I was able to aggressively plane some hard maple scraps left over from the bench and it was solid and stationary. I’m sure someone who really wanted to move it enough could find a way, but the increase in traction was impressive. If you’re also living with a concrete floor in the shop you’ll want to give this a try — it’s about the best $1 bench upgrade you can make.
P.S. I’ll make some posts about building the bench, but right now I have a some competing priorities taking my much of my time. We have a baby on the way in August, I need to build a crib, and I’m teaching for much of the rest of the summer. I’ll be posting as I get some free time here and there but it may be in spurts.
P.P.S. In digging up the the blog post above from Chris I learned that I am not the first to do this sort of thing with various forms of rubber padding — nonetheless the simplicity and the results were still worth sharing.