Tag Archives: Barn

The thoughts one thinks while sawing a tree…

“The Oriental philosophy of contemplation involves forsaking all work; the European does his meditating while relaxing from work, but the American seems to think things out best while working. So the stone walls of New England may be thought of as monuments to the thoughts that occurred while they were being built, for those were the days of great decisions and profound planning. The thoughts one thinks while sawing a tree or making a stone wall are surprising. It is almost as if the mind becomes ashamed of the work the body is doing and starts doing a little “showing off” by itself. Lincoln said he did some of his deepest thinking while splitting rails. The plain farmer of two hundred years ago was weaving the fabric of a new nation and although there are no marble statues to his patriotism now, there are still his stone walls.” — Eric Sloane American Barns and Covered Bridges, 1954

Oak trees in the way of my barn...
Oak trees in the way of my barn…

I live on a heavily wooded street in New Hampshire that is lined with stone walls. As I pass them each day I think about what it took to clear all this land and build those walls. While most of the neighborhood is covered with second and third growth trees that were not actively managed, and new housing developments,  there are still a few pockets of small family farms with cleared farmland that looks like an idealistic painting of yesteryear and reminds us how this was all farmland about 100 years ago.  As the leaves changed this season I found it amusing to see tourists snapping pictures in front of some of these farms with their stone walls and weathered barns. In the book referenced above Sloane encouraged his readers to keep an eye out for early barns also made several interesting observations about stone walls. They were designed to keep animals in and not to keep humans out. When a wall fell over you had all the stones needed to rebuild it as opposed to a wooden fence that could have rotted away. I like the sense of inviting simplicity, using what you had on hand and building for the long term.

I recently set out to clear some trees out of my backyard and make room for a 12’x24′ timber framed shed/small barn to store extra wood and yard equipment. I’ve cleared about 35 trees so far, knocked off a bucket list item — taking down a full size tree with a felling axe, and still have a few more to go.

Felling oak trees
Felling oak trees

Safety Tip:

When working with large trees and high powered saw, make sure to ALWAYS wear the appropriate safety gear. Above you can see me wearing my steel toe boots, Kevlar chaps, eye protection, helmet with hearing protection and face shield and Kevlar reinforced gloves.  The chaps are like wearing an insulating blanket and rough to wear in the summer, but in cooler months they help you stay warm.

Limbing the tree
Limbing the tree

How do I cut down a larger tree?

I start by walking around the tree from all sides, sighting up at it to see what way it leans and were the mass is held by the limbs. I then mentally think about what direction I have enough space to drop to the tree without hitting houses, other trees, people or fences. With a plan in place I set about felling the tree. The process is much the same whether I use an axe or a chainsaw. I cut in at an angle on the side of the tree facing the way I want it to fall. I then make a horizontal cut to remove that wedge of wood. It should only be about 1/3 of the way through the tree. You want the intersection of those two cuts to land right on each other so you have a smooth hinging surface and a controlled drop.

90 Foot tall oak trees take a LOT of work to break down
90 Foot tall oak trees take a LOT of work to break down

I then come from behind the tree and make a horizontal cut until I leave about a 1.5″” wide hinge of wood that will help control the fall. This cut should be about 2″ above the bottom of the wedge cut (As seen in the photo below).  If done properly the tree should slowly start to fall over exactly where you want it. The tree shown here was a 90 foot tall oak, so when it hit the ground it shook the ground with an incredible thud — anything in it’s path will get crushed. When cutting a tree like this make sure you have a clear retreat path, usually 45 degree from the way you expected the tree to fall, that way you are not in the path of a falling or splitting tree or anything it kicks up.

Notch cut and hinge used for a controlled drop
Notch cut and hinge used for a controlled drop

Once on the ground I start removing all the limbs from the tree. I start with all the limbs that are not holding the trunk up off the ground to make room to better access the trunk. Any limbs or branches that are holding up the trunk are likely going to bind on your chainsaw if you are not careful. Being mindful of where the tree may move as you release that tension you can use a sharp axe to remove these limbs or careful wedge cuts that will not bind the saw. When doing this sort of work you need to be thinking about where the trunk is likely to fall after removing this limb, so you’ll want to mind your legs and feet.

Breaking down the de-limbed tree into firewood
Breaking down the de-limbed tree into firewood

Once the limbs are removed I break the tree trunk down into either firewood or whatever I am looking to use the wood for. These trees will be processed down into several projects — a few bowl blanks, a new base for my anvil, a few chopping benches for the shop, a stump to split firewood on and of course firewood. The incredible amount of brush and branches will be ground up into chips and distributed elsewhere on the property.

More Tips on cutting trees:

  • Try to cut tree during the colder months or winter as there will be less sap and thus less weight and cleaner cuts
  • Use plastic wedges when cutting a larger stump so that it does not bind on your saw’s bar and the wedge will not damage the chain
  • Use plastic or even larger metal wedges to help a cut tree (notched and ready to hinge) that is not falling. You can use a large mallet or beetle to drive in a wedge and help give it that little push it needs to start going over.
The result of a weekend of hard work
The result of a weekend of hard work

Even with all of the above information running through my head, and the sometimes backbreaking labor to break down these trees, there was still a lot of time to think. As I was doing the above work I was building the timber framed barn over and over again in my head, so by the time I actually get around to cutting the frame it will be like second nature. Unfortunately the snowy weather is creeping up on me fast, so it will be a race to see if I can get the shed put up this fall/winter or if it will get delayed until spring.

I’ll keep you posted.

Take care,
-Bill Rainford

Highlights from the 2012 Timber Framer’s Guild Conference in Leesburg VA

This past weekend I had the pleasure of attending the 2012 Timber Framer’s Guild Conference at the National Conference Center in Leesburg VA.

From meeting a lot of the top timber framer’s in the country, to great talks, joint busting and axe throwing there was a lot to take in.  Below is a quick recap of some of the more memorable events from this year.

Conference T-Shirt, Wood Bookmark, Swag from the show
Conference T-Shirt, Wood Bookmark, Swag from the show

I was excited to meet a lot of the guys who helped to found the Timber Framer’s Guild and wrote many of the books I often reference in my work and teaching: Jack Sobon, Ted Benson, Will Beemer, and many others. It was also great to see lots of friends from the field and make new connections.

Keynote Presentation by Ted Benson
Keynote Presentation by Ted Benson
Hard, Slow Learning: We Weren't Very Good Yet, but at Least We Were Skinny -- from Ted Benson's Talk
Hard, Slow Learning: We Weren’t Very Good Yet, but at Least We Were Skinny — from Ted Benson’s Talk

Rich Friberg, my good friend and the second year instructor at the North Bennet Street School gave an interesting talk on Preservation Principles and Methods and showed off some of the great work the school is doing.

Rich Friberg Talking About Historic Preservation Topics
Rich Friberg Talking About Historic Preservation Topics

We also got the chance to meet Thomas C. Hubka author of “Big House, Little House, Back House, Barn: The Connected Farm Buildings of New England” and learn about his current research as well as the other projects he’s been involved with including the Timber Framed Synagogue in Europe.

Thomas C. Hubka author of "Big House, Little House, Back House, Barn: The Connected Farm Buildings of New England"
Thomas C. Hubka author of “Big House, Little House, Back House, Barn: The Connected Farm Buildings of New England”

I was excited to get up on stage Friday night and talk about some of the timber framing work I did with NBSS.  Shown below I was discussing the new square rule barn and also the historic ~1791 two bay English Style Barn we restored at Brookwood Farm in Canton MA.

Bill Rainford (Me) talking about some work I did with NBSS at Brookwood Farm
Bill Rainford (Me) talking about some work I did with NBSS at Brookwood Farm
Bill Rainford (Me) talking about some work I did with NBSS at Brookwood Farm on Friday Night
Bill Rainford (Me) talking about some work I did with NBSS at Brookwood Farm on Friday Night

BANG — CRACK — SNAP — JOINT BUSTING! In a corner of  the trade show portion of the conference during the inter-session breaks we got to see a lot of the joint busting competition.  Basically you build a timber framed joint meeting some specific size specifications and it is placed into a hydraulic or pneumatic press that will apply an incredible amount of pressure to see what it would take to cause the joint to fail. This info is projected on the screen and also logged by computer sensor for research purposes. When the joint fails it often makes quite the sound.

Joint busting competition at the trade show
Joint busting competition at the trade show
Some of the many and varied joints that were busted this year
Some of the many and varied joints that were busted this year
Great looking joint with carved embellishments
Great looking joint with carved embellishments

Look out for flying axes at the AXE THROWING COMPETITION!
Outside the guild setup some targets and allowed us to practice our axe throwing before the big competition. I had never thrown an axe before, but after a quick lesson, it was a lot of fun and with a little practice we made some good shots.

Kim Catlin (NBSS Graduate) Throwing an Axe
Kim Catlin (NBSS Graduate) Throwing an Axe
Bill Rainford (NBSS) Throwing an Axe
Bill Rainford (NBSS) Throwing an Axe
Axe in flight
Axe in flight
Bill Rainford (Me) standing next to my bullseye shot
Bill Rainford (Me) standing next to my bullseye shot

I had a great time at the show, I’m all fired up to get out in the yard and start hewing and framing some more outbuildings and I can’t wait to go back next year!

Indoor Barn Raising?!?

You’re raising a barn inside?! Yep, it’s not every day you get to raise a barn indoors, but back in the fall of 2009 the NBSS PC2 class of 2010 raised Matt’s timber frame barn inside of the class room. The frame is a 1.5 story barn/workshop cut using square rule joinery. The frame is eastern white pine.

Completed frame
Completed frame

If I recall correctly the weather at that time was not playing well and we had the space and height in the building so they move all the workbenches and went for it.  Below is a time lapse slideshow showing the frame being raised. I had a great vantage point from up in the loft to capture the action.  This barn will eventually be a workshop for Matt who was a PC2 student at the time.

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Timber Framing at Brookwood Farm

There are a few different methods for laying out the joinery in a timber frame — scribe rule, square rule, mill rule etc

This post will take a deeper look at some Square Rule based framing.

Back in the fall of 2009 we worked on a frame which will be the workshop of an NBSS student using the Square Rule method.  The project was carried out at Brookwood Farm in Canton MA which provided a great backdrop for our work along with the location of a later Scribe Rule project — restoring the old English style 2 bay barn that was discovered on the property.

Installing the rafters
Installing the rafters

Rather than custom scribing each joint in the frame — which is labor and time intensive, square rule framing allows you to effectively make some parts of the frame interchangeable (Think Model T Assembly Line) — so braces, joists are all cut to the same size to start. This method of framing came from the USA and was in part an answer to the need to speed up production as America rapidly expanded westward. Effectively you are using a square to find/define the virtual ‘perfect’ smaller timber inside the potentially rough stick you are working on — thus where the joinery is cut you are cutting back the side opposite your reference faces to square up that smaller perfect timber. This way you have nice clean and consistent mating surfaces. In the joint below you can see this on the top of the timber where it goes from clean cut joint to the rougher edge as the timber came from the mill.

Cutting joints
Cutting joints

This system allowed craftsmen (and women) to cut joints on the ground or in separate locations and then put them together for the first time at the time of raising. For those new to the trade that can seem daunting — but with practice and the old adage of  ‘Measure Twice, Cut Once’ its not as scary as it might seem.

Group Shot on the completed frame
Group Shot on the completed frame

Below is a slideshow outlining the process of building a timber framed workshop/barn

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