Tag Archives: Bill Rainford

Reproducing Traditional Molding for the Alvah Kittredge House

The Alvah Kittredge House in Roxbury Massachusetts is a great example of high style Greek Revival architecture in Boston and a tangible link to the city and the nation’s early history.

Alvah Kittredge House in the 1880s (Photo Courtesy of Historic Boston Inc)
Alvah Kittredge House in the 1880s (Photo Courtesy of Historic Boston Inc)

The Greek Revival Style was most popular in the United States during the second quarter of the 19th century. (Approximately 1820-1850) During this time period the population and economy was also growing by leaps and bounds. The United States was still a young nation and many folks wanted to show off their new found affluence.  During this period of great optimism there was a strong belief in the American Democracy and many associated the ideals of the new nation with those of early Greek Democracy. Around this time, access to Greece and the designs of antiquity were also coming into the mainstream as influential citizens like Thomas Jefferson read books like ‘The Antiquities of Athens‘, Benjamin Latrobe and others built out Hellenistic monuments and public buildings in Washington D.C. and other large east coast cities, and builder’s guides like Asher Benjamin’s ‘The Practical House Carpenter’ proliferated the tool chests of local joiners and carpenters. Given this atmosphere many folks wanted to have their own building look like a Greek temple. For most of the ‘middling’ Americans, especially those in more rural and western locales the scale and details would be simplified down to keeping classical proportions and greatly simplifying details to meet their budgets — pilasters instead of columns, simplified moldings or even flat boards attempting to echo the pediment and other design elements of a Greek temple.

Looking up at the portico of the Alvah Kittredge House (Photo by Bill Rainford)
Looking up at the portico of the Alvah Kittredge House (Photo by Bill Rainford)

In places with money — like public buildings and mansions — the builders could afford to go big with design elements like a colonnaded portico and carved relief details in the pediment etc. The Alvah Kittredge house is a great example of a high style Greek revival home which reflected the wealth of its original owner, and of Boston and the US in general at that time.  Not only is the house unusual given how the city has grown up around this once grand country estate, but the scale of the front facade needs to be seen in person to be properly appreciated. The two story portico with its double hung windows and high ceilings required wide and detailed moldings in order to be the appropriate scale for such a magnificent home.

The original crisp detail of this hand run molding is obscured by the many layers of paint over the generations. (Photo courtesy of the Taunton Press)
The original crisp detail of this hand run molding is obscured by the many layers of paint over the generations. (Photo courtesy of the Taunton Press)

This 8 inch wide molding was made by hand using traditional wooden molding planes likely on site and from eastern white pine. This is not the sort of thing you can buy at a local big box store, or millworks supply company. The best way to replicate this sort of casing is to make it from the same materials and in the same manner as the original joiner….

Using a molding comb to capture the profile. (Photo courtesy of the Taunton Press)
Using a molding comb to capture the profile. (Photo courtesy of the Taunton Press)

I started by capturing the molding profile via molding comb or profile gauge which aids in transferring the profile to the newly prepared stock.

Setting in the details with a Snipe's Bill plane. (Photo courtesy of the Taunton Press)
Setting in the details with a Snipe’s Bill plane. (Photo courtesy of the Taunton Press)

Next by using traditional wooden molding planes I carefully set in all the major transitions in the profile

Using traditional molding planes to replicate the profile. (Photo courtesy of the Taunton Press)
Using traditional molding planes to replicate the profile. (Photo courtesy of the Taunton Press)

Many of these planes I use date back to the time period when the Kittredge house was actually built and yields results that simply cannot be duplicated by machine. The original handwork had variations and facets which catch the light differently when compared to stock that is milled by a machine.

Section of new molding alongside an original sample -- a nice match. (Photo by Bill Rainford)
Section of new molding alongside an original sample — a nice match. (Photo by Bill Rainford)

The end result is a near identical match that will help insure that future generations living in the Kittredge house will be able to enjoy it’s many details in much the same way as Alvah did when the house was first built.

If you’d like to learn more about how to make traditional moldings, please check out the related article ‘Master Carpenter Series:Traditional Molding’ I wrote for FineHomebuilding which can be found here  (There is also a related video series which you can find on www.finehomebuilding.com/extras for the Sept 2013 issue)

-Bill Rainford
Preservation Carpenter, Joiner, and Instructor
https://rainfordrestorations.wordpress.com

P.S. The above post was written for my friends at Historic Boston Inc here. You can learn more about Historic Boston and specifically about the Alvah Kittredge House here.

Making Your Mark — Name Stamps with Peter Ross

How do you mark your wooden tools ?

Carve your name into it? No.
Burn your name into it with a branding iron? Meh.
Sharpie? That’s so ’90s.
If you really want to be a traditional woodworker you’ll want to use a hand made metal name-stamp. I’ve seen some of these stamps over the years in tool sales, but never found my name or initials, so I figured it was time to take matters into my own hands. This past week I had the opportunity to take a workshop at the Woodwright’s School making a metal name-stamp. I had a great time during the class and will cover some of the highlights here:

Master Blacksmith Peter Ross at the forge
Master Blacksmith Peter Ross at the forge

The class is held in the forge/workshop of Master Blacksmith Peter Ross who was the long time master of the blacksmith shop at Colonial Williamsburg. Pete is a friendly person and a great instructor.

In the afternoon Roy came by to visit. (Bill Rainford with Roy Underhill)
In the afternoon Roy came by to visit. (Bill Rainford with Roy Underhill)

During the afternoon we were visited by Roy Underhill who came by to make sure we weren’t making counterfeit Nikes or anything illegal. 😉  It was great to chat with Roy for a few minutes and he’s every bit as nice in person as he is on TV.

My first stamp 'BMR' which will be used to mark some of my tools with my initials.
My first stamp ‘BMR’ which will be used to mark some of my tools with my initials.

Now on to business….for my first stamp I made one with my initials ‘BMR’ so that I can label some of my tools. By stamping some of my old wooden planes I’ll officially be part of the long line of owners who had them before me and those who will have them after me.

Testing my Initials stamp in some end grain
Testing my Initials stamp in some end grain

After forging the rough blank we learned to use the various types of files and letter stamps needed to make a nice stamp. Along the way we’d test the stamps in the end grain of some wood and in lead flashing.

Testing the stamps on some lead flashing
Testing the stamps on some lead flashing

Why do you use end grain wood and lead flashing?!

The stamps work by crushing some fibers and leaving others proud, thus creating a 3D surface that can be read — much like you see in the maker’s marks on the toe of a molding plane. The lead does a great job showing you crisply where your stamp is pressing and where you may need to work on it some more.

Peter teaching the class how to file and use the leg vise
Peter teaching the class how to file and use the leg vise

Peter demonstrated how to properly file and also how tough the surface of the stamps become once they were case hardened — the files were no match.

My second stamp -- 'RAINFORD' with a slight curve over the length of the stamp
My second stamp — ‘RAINFORD’ with a slight curve over the length of the stamp

Making a longer name stamp was even more challenging since the letters are all set free hand you could very easily mess it up with any given letter. If you do mess it up, file off the mistake and try again, and again as needed.

Testing my second stamp
Testing my second stamp

For my second stamp I made my last name and curved it a bit to make a gentle arch. Around the edge of the stamp you could decorate it any way you wanted, the most common being a traditional sawtooth-like border.

Another test block showing some of the variation across the stamps
Another test block showing some of the variation across the stamps

Most if not all folks in the class got a chance to make a couple of name stamps and practice their filing skills.

A beautiful lock that Pete made
A beautiful lock that Pete made

Beyond the class itself we also got a chance to see some of the amazing work Peter does in his shop. From beautiful locks, to tools, to massive Roubo holdfasts it was neat to see the variety of black and whitesmithing tasks Peter carries out in his shop.

If you are interested in taking this workshop, please check out the Woodwright’s School website here. I had a great time and look forward to my next workshop at the Woodwright’s School.

How many tools do I really need? — Sloyd Tool List

Hello Fellow Sloyders,

The post below is an expanded version of a recent post I made for my friends at Popular Woodworking which can be found here. For the sake of continuity on the series related to Sloyd on this blog I am providing an extended look at this topic.

In honor of American Independence day this past week, why not do something that makes you a little more independent?

When I started out woodworking I’d watch television shows and read magazines pushing all kinds of fancy new tools and think ‘If only I had a shop full of those tools I could build anything’. I spent a long time saving my pennies, reading the reviews and trying out the latest tools. The models seemed to change with the seasons. New project? Time for a new bit or jig or gizmo. Realizing that earlier craftsmen didn’t have access to all of these modern wonders yet they produced far more intricate work, I went in search of the hand cut dovetail and the arts and mysteries of our ancient craft.

Sloyd Tool Cabinet
Sloyd Tool Cabinet & Tool Set — Makes a great gift for the Sloyder in your life

I quickly found that power equipment was not broadening my capabilities as much as it was like an anchor tethering me to a limited band of work and taking up valuable shop space. I also didn’t like wearing the requisite dust mask, hearing protection and safety glasses all the time — it was like a mini sensory deprivation chamber. When I asked master cabinetmaker Dan Faia (NBSS) what he does for dust protection in his own shop, his succinct reply was “I never coughed up a curl“. That pithy remark reflected the very different view traditional woodworkers have — without all the big machines, the dust and noise,  you can focus on the work, invest in a smaller set of high quality tools that should last a lifetime and enjoy the process as much as the result.

Sloyd Tool Cabinet Ad -- From Chandler and Barber
Sloyd Tool Cabinet Ad — From Chandler and Barber (Photo Courtesy of John Pirie)

If you are looking to downsize your powered shop, get into more traditional woodworking or just starting out the questions that often come up are —

What is a good minimum set of tools I need to get started? How much is this all going to cost me?

In researching the Sloyd tool cabinet shown above I found some old tool catalogs from Chandler and Barber of Boston (a primary supplier of Sloyd paraphernalia including the Larsson benches etc ) including one from 1900 complete with a listing of and pricing for all the tools in the cabinet.  According to the Federal Reserve’s website $1 in 1900 that should be worth about $27 today. A straight monetary conversion doesn’t paint a complete picture since some tools that were common back then are a specialty today and vice versa so I also included a column showing what an equivalent quality tool would cost new today.

In 1900,  just as it was when I was a student over 100 years later, the view is that it is better to buy a quality tool once that will last a lifetime than buy something of poor quality which will not serve you well in your work. Keep that in mind as you review the list — since the tools were not the cheapest back then and surely are not the cheapest today. But with this modest set of tools you can build an amazing array of projects just as many ‘Sloyders’ (Sloyd school students) have done before us.

Tool Original Price Original Price in Today’s $ Today’s Price Notes
2′ Folding Wood Rule $0.15 $4.05 $24.00 Bi-fold Rule from Garret Wade
6″ Metal Blade Try Square $0.25 $6.75 $13.65 Swanson Try Square On Amazon
Marking Gauge $0.25 $6.75 $30.00 Robert Larson Marking Gauge on Amazon
Bevel Gauge $0.25 $6.75 $22.50 Shinwa (Japanese) Lee Valley or Amazon
Pair Dividers, 5 inch $0.30 $8.10 $49.50 Starrett 4″ or 6″ on Amazon
Screw Driver, 4 inch $0.15 $4.05 $13.95 Marples, from Tools For Working Wood
13 oz. Claw Hammer $0.42 $11.34 $9.97 Stanley 13 oz Hammer, Walmart
Block and Rabbet Plane $1.00 $27.00 $175.00 Lie Nielsen Block Rabbet Plane
Bailey Jack Plane $1.13 $30.51 $93.00 Stanley Bailey Jack, from Rockler
Cross-cut Saw, 20 inch $1.37 $36.99 $96.00 Pax Handsaw, from Lee Valley
Splitting Saw (Rip), 20 inch $1.37 $36.99 $96.00 Pax Handsaw, from Lee Valley
Keyhole Saw $0.20 $5.40 $18.00 Japanese Keyhole Saw, from Lee Valley
Firmer Chisel, 1/4 inch $0.25 $6.75 $28.95 Henry Taylor, from Traditional Woodworker
Firmer Chisel, 3/4 inch $0.32 $8.64 $30.95 Henry Taylor, from Traditional Woodworker
Firmer Gouge, 3/8 inch $0.29 $7.83 $40.95 Henry Taylor, from Traditional Woodworker
Firmer Gouge, 3/4 inch $0.34 $9.18 $44.95 Henry Taylor, from Traditional Woodworker
Bit Brace $0.50 $13.50 $69.50 French Bit Brace, from Lee Valley
Jennings Pattern Bits, 1/4,1/2,3/4in. $0.78 $21.06 $54.00 Auger Bits, from Traditional Woodworker
2 Gimlet Bits $0.20 $5.40 $16.00 7 Piece Set, from Garret Wade
Screwdriver Bit $0.15 $4.05 $11.50 Driver Adapter Bit, from Lee Valley
Countersink $0.20 $5.40 $19.50 Hand Countersink, from Lee Valley
Spoke Shave $0.15 $4.05 $34.99 Stanley Spoke Shave, from Rockler
Brad Awl $0.05 $1.35 $19.95 Brad Awl, from Lee Valley
Nail Set $0.10 $2.70 $3.15 Stanley Nail Set, from Amazon
Half Round File $0.34 $9.18 $9.97 Nicholson Half Round File, from Home Depot
Oil Stone $0.50 $13.50 $18.99 Norton Combo Oil Stone, from Amazon
Oil Can $0.10 $2.70 $7.11 Goldenrod Oil Can, from Amazon
Pair Combination Pliers $0.50 $13.50 $8.60 Crescent H26N, from Amazon
Can Glue $0.15 $4.05 $5.88 Titebond, from Amazon
Assorted Brads $0.05 $1.35 $7.23 Crown Bolt brad and nail assortment, from Amazon
Assorted Screws $0.10 $2.70 $8.10 Maxcraft woodscrew assortment, from Amazon
Total: $11.91 $321.57 $1081.84

If your wallet still cringes at the totals above, fear not, for the totals above are for all brand new tools. The one luxury we have in our modern day of hand tools falling out of favor is the large secondhand market where you might be able to scoop up some great tools — possibly even some of the actual tools that once inhabited these cabinets for the original price in today’s dollars or less.

Fully Stocked Sloyd Tool Cabinet
Fully Stocked Sloyd Tool Cabinet

So before you break out the barbeque, give some thought to how you can free yourself from a mountain of modern tools and invest in a modest set of traditional hand tools that will get you started on the path to more enjoyable woodworking.

-Bill

P.S. Extended Content For Readers of My Blog:

Note, the table above is expanded to show what sources I pulled my current pricing data from — which may be controversial to some — but was a best effort to identify similar makes, brands, qualities and countries of origin to be the same as what was in the original cabinet. For items no longer made in the U.S.A. I tried to find the next closest replacement.

P.P.S Why did the relative price of new tools go up so much?

This is a topic we’ll explore more in a future post, but for all the armchair economists looking to convert see what a dollar was worth in the past, this site from the FED was interesting.

Sloyd Workbench — Larsson Adjustable Workbench

Hello My Fellow Sloyders,

Recently we’ve talked a bit about the Sloyd Tool Cabinet and it’s contents — but with all these tools on hand and a book full of models to build, where do you actually build them?

I’d like to introduce you to a slightly more famous cousin to the Sloyd Tool Cabinet — the ‘Larsson Improved Adjustable Workbench’ or more commonly known as a ‘Sloyd Bench’.

Larsson Adjustable Bench from November 1908 Sloyd Record
Larsson Adjustable Bench from November 1908 Sloyd Record

This workbench was designed by Gustaf Larsson the principal of the Boston Sloyd School in the late 19th and early 20th centuries and manufactured by Chandler and Barber to Larsson’s specifications.  The bench was the result of Larsson’s experiences at Naas, at the Boston Sloyd School and at  the North Bennet Street Industrial School. It draws upon design elements found in traditional continental European benches but was scaled to the needs of a classroom setting and had to accommodate both children and adults.

The Sloyd Record: Issue No.1 January 1904 -- Boston Sloyd School Alumni Newsletter
The Sloyd Record: Issue No.1 January 1904 — Boston Sloyd School Alumni Newsletter

How do we know so much about this bench?

In some ways it is fairly well documented in old tool catalogs, like those of Chandler and Barber — the premier supplier of ‘Sloyd System’ benches, tools and supplies and in other advertising. In addition, a fair number of these benches still survive which is a testament to how well they were built and how many of them were produced. While the North Bennet Street Industrial School catered to training immigrants and younger students in its earliest days, the Boston Sloyd School focused on teaching the teachers of Sloyd. Teachers would come to the school, learn how to teach Sloyd to students and then go back to their municipalities to teach Sloyd to the local population. So with diplomas in hand these new teachers often wanted to order the same or very similar setups to what they learned on. This was the genesis of many manual training programs in the United States.

Chandler and Barber Sloyd System Supplier Ad from January 1904 Sloyd Record
Chandler and Barber Sloyd System Supplier Ad from January 1904 Sloyd Record

Above you can see one of the many ads Chandler and Barber took out in Sloyd related publications — in this case the ‘Sloyd Record’ which was the alumni newsletter of the Boston Sloyd School. Chandler and Barber seemed to be the most prolific dealer in this space, but just like today there was a lot of competition. You’ll see ads from Hammacher Schlemmer (they used to specialize mostly in tools and hardware back then), lumber dealers, publishers and other similar companies trying to get a piece of the apparently semi-lucrative Sloyd pie.

Buy the best -- buy a Larsson Bench from Chandler and Barber
Buy the best — buy a Larsson Bench from Chandler and Barber

The competition got so fierce that some of the Chandler and Barber felt it was worth mentioning how others got burned trying to save a few dollars going with a competitor’s bench of inferior quality. Don’t be a part of that sorry lot…..

Larsson IMproved Adjustable Sloyd Bench as seen in 'A Textbook Of Working Models Of Sloyd' By Gustaf Larsson
Larsson Improved Adjustable Sloyd Bench as seen in ‘A Textbook Of Working Models Of Sloyd’ By Gustaf Larsson

What made this bench so special?

Beyond being the brand name bench associated with Sloyd pioneer Gustaf Larsson the bench did have some novel features. If you look carefully in the picture above you can see a set of hinges on the cross member of the base (near where you see the word Pat.Aplc..). Why would anyone want hinges on their bench? Essentially you could take the top of the bench off, flip up or down those blocks, re-install the bench top and be able to accommodate both children and adults in the same workspace. Over the years several models of bench were associated with Larsson’s name, including the popular No. 5 model shown here, another larger model designed for 2 students to share a workspace, and even a clamp on vise which could be used for light work when attached to a sturdy table.

Beyond being a reasonably stout bench, it could be ordered with wood or metal vise screws, a few variants of removable tool rack (which made it easy for instructors to see if all the tools were put back in their proper place and in good condition), vise and dog hole configurations and similar tweaks.

Larsson Improved Adjustable Bench as Seen on Craigslist (Thanks to Gary Roberts for the link)
Larsson Improved Adjustable Bench as Seen on Craigslist (Thanks to my friend Gary Roberts for the link)

During my time at NBSS over the years I’ve had the chance to work at some of these benches a few of which seemed to survive in the darker corners of the workshop department. At the time I didn’t realize the history of what I working on — I thought it was just another old workbench which had seen better days and was propped up to accommodate taller students. At this sort of old bench I first learned to layout and cut a proper dovetail and it was well suited for the task and you could fit a fair number of them in a modest sized classroom. The benches were commonly bolted down into the floor which made up for the lack of mass when compared to a full sized bench. As a joiner these days I am used to working from a much larger bench as I work on a bigger scale, but if you are tight on space or find a good deal on a used model, it would be a great place to start on your path to more enjoyable woodworking.

In your travels, if you see any of these benches, tool cabinets or Chandler and Barber catalogs from the early 1900s, I’d be interested to see or hear about your findings here on the blog or via email.

Take care,
-Bill

As the Spurtle turns….

This past weekend I was busy in the shop working on a variety of projects. Sunday I spent most of my day doing some wood-turning at the lathe.

A favorite warm up project of mine is to make a traditional wooden spurtle.

Variety of Spurtles
Variety of Spurtles

What’s a spurtle?

A spurtle is a traditional Scottish kitchen tool that dates back to the middle ages. Traditionally made from maple this utensil is often used to stir soups, and beat the lumps out of porridge.  If you are not big on porridge, it also works well with a wok and will not damage your pots and pans.

Dan turning on the lathe
Dan turning on the lathe

Over the weekend, my friend Dan Farnbach stopped by the shop for a quick lesson on the basics of spindle turning. He was a quick study and picked up a lot of the basics.

Roughing Gouge
Roughing Gouge

I learned about turning Spurtles from my friend and master wood turner Rich Friberg (NBSS PC2 Instructor). It’s a great way to make use of small pieces, produce something usable and explore design possibilities. For this piece I like how the small beads echo the light and dark similar to what you see in the curly figure itself.

Handle Detail
Handle Detail

A good spurtle is generally about a 10-12 inches long, held in the hand similar to a pencil or chop stick and stirs using a wrist action. I tend to like the designs that flair out a little bit at the bottom and are well balanced in the hand. Beyond that, the design possibilities are endless. The spurtle shown here is made from curly maple and finished with mineral oil. With use the finish can be renewed with more mineral oil or salad bowl oil.

Completed Spurtle
Completed Spurtle

If you make some spurtles of your own, make sure to share some pictures with us. If you get really good at making and using them you might want to enter the World Porridge Championships and compete for the Golden Spurtle.

Good luck and happy turning!

ADMINISTRATIVE NOTE:
Earlier this evening many of you may have received a partial post related to Sloyd showing a partial table — that was an accidental misfire wherein a draft got posted prematurely. But fear not, I do have some more Sloyd related posts coming up soon.

Striking Out With Sloyd

Sloyd is tool work so arranged and employed as to stimulate and promote vigorous, intelligent self-activity for a purpose which the worker recognizes as good” — Gustaf Larsson, Principal of the Boston Sloyd School (1906)

To explore the world of Sloyd training is to roll up your sleeves and get some time at the workbench building your skills. A core component of Sloyd based training is building a series of models which increase in scope and skills required to execute them. Let’s explore one of those skill building exercises from the series of models described in Gustaf Larsson’s 1906 book “Elementary Sloyd and Whittling: With Drawings and Working Directions”.

We’ll take a look at the ‘Match Striker’:

Match Scratcher in action....
Match Scratcher in action….

A Match Striker?!

Yep, a key tenet of these models is for the students to make something they can use in their day to day life. Living with items you make yourself will help further refine your ability to judge the quality and completeness of your own work. But why would a child want this? 1906 was a different time — maybe after a long day of 4th grade schooling the students liked to go home for a quick smoke? Probably not. Most likely this item was affixed near a fireplace or stove and provided a nice place to strike a match from — rather than directly on the mantel etc.

Sloyd Match Scratcher by Gustaf Larsson
Sloyd Match Scratcher Model Plans by Gustaf Larsson

While the models were designed to be generally completed in order, the sloyd teacher was encouraged to experiment a bit and design models that would appeal to the actual students in the class. While it is possible that someone could build all the models from a Sloyd book or program and still not be much of a woodworker, the physical and life lessons learned were always considered to be more important than the accuracy of the model though clean and quality work was certainly the goal to strive for. Even if woodworking was not the students’ eventual vocation, it certainly helped them to judge the quality of and respect the work that went into this kind of work.

Above is the description of the exercise we’ll work through today…

Practice whittling with some Eastern White Pine
Practice whittling with some Eastern White Pine

I started off by sharpening my Sloyd knife (The Hyde Sloyd Knife is actually still made in the USA but takes a bit of sharpening to be useful) and practice a bit on some eastern white pine scrap. Tip: When whittling you want to use the full length of the blade taking a shearing cut and generally cut away from yourself.

Getting ready to lay out
Getting ready to lay out

After some practice it was time to move on to the real stock. In this case the only thing I had handy that was 1/8″ thick was some walnut I bought years ago and never found a good use for — unfortunately walnut is not great for whittling — so I’d recommend Whitewood, Eastern White Pine or Basswood as better choices for the new woodworker.

Planing the stock to width
Planing the stock to width

Crosscut the blank to length, then rip it to rough width. With a block plane, trim the piece to width.

Lay out the design on the wood blank
Lay out the design on the wood blank

Next up is laying out the design using a compass and a square as called out in the plans.

Cut out the semi-circle. Use a coping or jeweler's saw to hog out most and clean up with the Sloyd knife, or just use the knife to do all the work
Cut out the semi-circle. Use a coping or jeweler’s saw to hog out most and clean up with the Sloyd knife, or just use the knife to do all the work

To cut the semi-circle you can use the sloyd knife to do all the work while holding the piece in your hands and whittling. If whittling is not your thing you can rough out the curve using a jeweler’s saw or fine coping saw and then clean up the edge using the sloyd knife.

Clean up the curves with the Sloyd knife, then break the edges with the sanding block.
Clean up the curves with the Sloyd knife, then break the edges with the sanding block.

Once you are happy with the general shape you’ll want to take a sanding block and fine sandpaper to break the edges.

Drill mounting holes with a brad awl
Drill mounting holes with a brad awl

At the center of the semi-circles you’ll want to make a hole using a brad awl. In this case I am used a chisel edge brad awl. It drills a tiny hole by simply applying downward pressure and rotating your wrist back and forth until you get to through the piece or do the depth you want. (Note: I am used a shim to protect the bench surface) These holes are used to mount the striker to the wall or some similar surface.

Completed match scratcher with 'No. 1' sandpaper (aka Fine Sandpaper)
Completed match scratcher with ‘No. 1’ sandpaper (aka Fine Sandpaper)

To complete the project, apply a coat of wax and glue a piece of ‘No. 1’ Fine Sandpaper to the surface. After the glue dries this match scratcher is ready to be used.  Time to break out the matches and celebrate….

Behind the scenes....
Behind the scenes….

Turns out that most modern wood kitchen matches will NOT light on sandpaper or similar surfaces. So you need to either buy some ‘strike anywhere’ matches or find another use for this model. Don’t worry, if you flip back a few pages in the Larsson’s book you’ll see the the first model was a ‘pencil sharpener’ which is effectively a square strip of wood with the same sandpaper glued to it — and you’d rub a traditional wood pencil on this to sharpen/adjust the point. So now I have a very fancy yet simple pencil sharpener which will live out in the shop.

Wow, that was a lot of work for a modest item — yep, but the item was not the point — it’s a side effect of the intellectual and physical exercise. I am now able to whittle a nice curve and learned a new way to sharpen a pencil on the job site if I need something more refined than a crude chisel tip on a carpenter’s pencil made with a utility knife.

If you’d like to learn a bit more about Sloyd, please check out some of my other posts here and you can read Gustaf Larsson’s “Elementary Sloyd and Whittling: With Drawings and Working Directions” here.  If you try out a sloyd model based exercise on your own, please share your experiences here.

Happy Sloyding!

Traditional Sloyd Tool Cabinet

I recently had the opportunity to make a post to the Popular Woodworking online community which is edited by Dan Farnbach the PWM online editor.

Below is an extended version of that first post:

Bill Rainford -- Preservation Carpenter, Joiner, Instructor
Bill Rainford — Preservation Carpenter, Joiner, Instructor

Bill Rainford is a young and driven craftsman in whom I think you’ll find a lot in common. Voraciously self-taught at first, Bill went on to graduate from the Preservation Carpentry Program at one of New England’s premier craft schools. He now teaches workshops at that school (North Bennet Street) and serves as adjunct faculty at the Boston Architectural College, in addition to developing his own body of commissioned work, building his blog and holding down a day job in software. I want to welcome Bill to the community as an occasional guest writer. He’s going to bring us a little history and several techniques from his area of expertise, which he describes as traditional joinery –though Bill’s skills do not fit neatly in just one category.

We may also do a project plan over the course of the next few months. Please welcome Bill by reading this newsletter and then visiting his blog! Of particular interest is Bill’s recent collaboration with Roy Underhill – more on that at the bottom of this e-mail.

–Dan

What Sloyd Did For Me and My Woodworking Apprenticeship

Part of what made my training in preservation carpentry so rewarding was the way in which it was taught.  We followed a system of educational handwork derived from what was originally developed at Nääs in Sweden and known as the ‘Educational Sloyd System.’ Sloyd is the Swedish word for ‘craft’ and most commonly associated with skilled manual craft work. In the early years of the school in the late 19th century, there was a strong need in Boston and America as a whole to help new immigrants learn the skills needed to acclimate to this new country and develop skills to support oneself. This Sloyd System trained students by building a series of useful models/items each of which introduced basic tools and skills, built confidence to tackle more advanced work, and fostered the ability to evaluate your own work and push yourself to reach new levels of accomplishment.

Elementary Sloyd Training in traditional woodworking techniques
Elementary Sloyd Training based on traditional woodworking techniques

When Otto Aaron Salomon wrote ‘The Theory of Educational Sloyd‘ (page 7) he described the goals one should strove for in teaching and learning within this system.

The focus was not simply the ‘utilitarian aim’ :

  1. To directly give dexterity to the use of tools
  2. To execute exact work

There was also a larger, more ‘formative aim’ to the education:

  1. To instill a taste for, and love of, labour in general
  2. Inspire a respect for rough, honest, bodily labour
  3. Develop independence and self-reliance
  4. Train habits of order, exactness, cleanliness and neatness
  5. Train the eye and sense of form. To give a general dexterity of hand and to develop touch
  6. To accustom attention, industry, perseverance and patience
  7. To promote the development of physical powers

The goal of all this training was not just to help find a job, but to help round out the person. Students may never pick up a tool again, but they will forever have the knowledge of how to make and evaluate things with your hand and your eye and appreciate the labor of others – something I often feel is lacking in members of my generation.

Sloyd Knife grain direction exercise
Sloyd Knife grain direction exercise

Students in this sort of program would often start with a simple block of wood and a Sloyd knife and learn to make controlled cuts. From this modest exercise they will absorb 3 of the most important lessons a woodworker will ever learn:

  1. Cutting with the grain
  2. Cutting against the grain
  3. Splitting wood

From this most basic of exercises students are able to make usable objects like a pencil sharpener, letter opener, penholder etc. which they are able to keep, evaluate and use. As the training progresses the students will have more freedom to implement their own designs and apply the skills they have learned.

Fast Forward to Today

This sort of learning by doing, ability to be self critical, self-sufficient, and continually push oneself is still present at the school. In the current programs at NBSS students work under the supervision of a master craftsman who will start with the basics and guide students through their training. By the end of the 1, 2, or 3-year program, depending on major, students will demonstrate proficiency in many tasks, and while there is always more to learn they will be well situated to seek out and tackle the next big project.

After graduating from my training, I remained interested in Sloyd and did further research on the topic. I learned that many of the benches and hanging tool cabinets designed and produced for early Sloyd programs were based on the designs of Gustaf Larsson of The Boston Sloyd School and produced locally in Boston. Some of the benches are still in use by the school and you can find some second hand every now and then on eBay, but the hanging tool cabinet was news to me.

Sloyd Tool Cabinet Advertisement from the late 19th/early 20th century
Sloyd Tool Cabinet advertisement from the late 19th/early 20th century

Shortly after learning about the Larsson tool cabinet I made a serendipitous discovery at a local pawn shop in New Hampshire – I actually found one of these cabinets and in very good shape given its age. All the hardware was intact, and only the front door was rebuilt. It was clear that this cabinet was used for a very long time by someone who cared about it, as the replacement door inherited the hardware and layout of the original.

My antique Sloyd tool cabinet
My antique Sloyd tool cabinet

I am working on a reproduction of this piece, and will be presenting parts of that project here and on the Popular Woodworking blog. Future posts will include a bit on how the cabinet was made, interesting details on the tools that once inhabited this cabinet, as well as notes and prices on modern equivalents. If there is interest I will also make some explorations into some of the Sloyd exercises which can help improve your own hand skills.

Roy Underhill is a fellow Sloyd enthusiast and has been inspirational to me in my research. I caught up with him this week and he offered even more wisdom on the topic, saying:

“Everyone human likes to move, so we came up with yoga, dance and sport to make movement more engaging and expanding. So too with woodworking and Sloyd. The exercises of Sloyd can bring every modern woodworker along a thoughtful path of liberating discipline, of progress and accomplishment — and reconnection with the good feelings of our ancient craft.”

Using your Sloyd Training
Using your Sloyd Training

If you’d like to join me in re-connecting with the joy of our ancient craft of woodworking I will be taking some classes at Roy’s Underhill’s ‘The Woodwright’s School’ in Pittsboro NC this July 9-12. The first class is Making a Traditional Jointer plane with Bill Anderson and the second class is Making a Traditional Metal Namestamp with Peter Ross. Both of these classes are a great way to learn some basic Sloyd skills and experience the satisfaction of using a high quality tool you made yourself for years to come. If you’d like more information on one or both of these classes, please check out my post on this topic here. If you are interested in attending, please do not wait to sign up — there is a minimum number of students needed to sign up by mid-June in order for the classes to run.

-Bill

NBSS Distinguished Alumni Award Winner 2013: Brandon Gordon

An annual tradition at the North Bennet Street School on graduation day is recognizing a distinguished member of the alumni community. The students, staff and alumni community nominate candidates who are out in the field practicing their craft and embodying the best of what the school has to offer and this year we had another strong group of candidates which made the decision a tough one.

This year’s winner of the Distinguished Alumni Award (DAA) is Brandon Gordon (PC) of the National Park Service Historic Preservation Training Center (HPTC).

Left to right: Mrs. Gordon, Brandon Gordon, Bill Rainford
Left to right: Mrs. Gordon, Brandon Gordon, Bill Rainford

Brandon currently works as a project supervisor where he is responsible for for planning, evaluating, initiating, administering, performing and supervising work on the National Park Service’s (NPS) most complex and unique preservation projects.  He has used the knowledge and skills gained from NBSS to accomplish work on a variety of historic structures that cover a wide range of time periods and architectural styles.

In his own words:  “I continue to pass along these preservation and restoration techniques to advance the skills and methods of project teams.  My NBSS education has allowed me to direct highly skilled preservation trades people in the utilization of special tools and techniques necessary to carry out preservation projects. I also serve as a training instructor for lesser skilled employees by organizing and producing training programs for the NPS.  I have presented workshops on maintaining and repairing historic wood windows to NPS employees, U.S. Army Corps of Engineers, and at IPTW.”

Brandon speaking to the class
Brandon speaking to the class

During Brandon’s visit we had our usual end of year BBQ and toured the Arlington facility. Later this summer the Carpentry and Preservation Carpentry departments will be moving to the new NBSS location on North Street in Boston where all the programs will again be under one roof — while nice to get all the programs back together again I also felt a bit sad that this was likely the last big hurrah at this location which was home to me when I was a student.

Handing out the perfect attendance awards
Handing out the perfect attendance awards

After a nice introduction from Rich Friberg, Brandon took the opportunity to talk with the students about what he did when he was at NBSS, some workshops he taught at NBSS, what he’s done since graduation, a bit of advice, and answering questions from the class.

Dave receiving his award
Dave receiving his award

Next up, it was time to hand out the perfect attendance awards + scholarship which were started last year by Johnathan Ericson (PC ’11). Judging by the long list of winners it was nice to see the level of dedication exemplified by this class of students.

A funny moment during to the talk
A funny moment during to the talk

During the Q & A session there were some good questions and amusing anecdotes that kept everyone entertained including what it’s like to work on the White House when the President is coming and going via the Marine One helicopter.

The O'Shaughnessy Method: Capturing some of Steve's funnier pearls of wisdom
The O’Shaughnessy Method: Capturing some of Steve’s funnier pearls of wisdom

And  no recap of the day would be complete without a mention of the last day of class surprise PC1 (2014 class) had for Steve O’Shaughnessy their instructor. They had custom shirts made which made which decry ‘The O’Shaughnessy Method’ which captures some of the more poignant, memorable or hilarious things Steve said to them during the year. (Click the picture above to view it larger and read it) If anyone has a copy of the original graphic, please send it my way.

The PC1 class sporting their new T-Shirts
The PC1 class sporting their new T-Shirts

It was a beautiful 90+ degree day at the school and great to finally meet Brandon in person. As the students move their tools out of the shop for the summer and get ready for their internships or new jobs I know they are going out into the world with a solid skill-set that will serve them well for years to come.

Congratulations to Brandon and the PC Class of 2013 — you have a bright future ahead of you!

EAIA 2013 Cape Cod — Day 3 Tool Swap, Tinsmithing, Tool Chests, Auction and Banquet

Day 3 was the last day of the EAIA 2103 Conference on Cape Cod. It was another busy day full of events. After breakfast we headed off to the Tool Show and Swap where folks setup tables full of tools for sale or trade or a booth with a display to show either a unique collection, research results or other things of interest to the group.

Tool show and swap
Tool show and swap

Seeing the prices folks wanted for some items, I’m not convinced they wanted to sell them — but I guess that is why most folks refer to themselves as collectors (or hoarders — as my wife often calls me) and not sellers.

It was great to finally meet Chris Schwarz in person as I've been a fan of his work and writing for a long time.
It was great to finally meet Chris Schwarz in person as I’ve been a fan of his work and writing for a long time.

A highlight of the event for me was finally getting to meet Chris Schwarz in person. I’ve conversed with him via email and similar means for several years, but it was nice to get to talk with him in person. I am a big fan of his work, research and writing.

Very nice display showing how wood and metal planes can be restored
Very nice display showing how wood and metal planes can be restored

This display was interesting in that it showed a split view of before and after restoration. Having brought many an old plane back to life, it was a nice presentation.

Bill McMillen giving his talk on Tinsmithing
Bill McMillen giving his talk on Tinsmithing

Next up was master tinsmith Bill MicMillen — who you may have seen at other EAIA events, Eastfield Village or Colonial Williamsburg.

Bill McMillen's talk on 'The Tinsmith In America: The Trade, Materials, Tradesmen, The Tools and Products'
Bill McMillen’s talk on ‘The Tinsmith In America: The Trade, Materials, Tradesmen, The Tools and Products’

Bill gave a nice talk on the “Tinsmith In America: The Trade, Materials, Tradesmen, Tools & Products”. It was interesting to see how the trade came to America, changed and migrated over the years.

Soldering a tin cup
Soldering a tin cup

Bill went on to demonstrate how to make a tin cup walking us through the various forming and soldering stages.

Bill McMillen demonstrating how to tinsmith as he makes a cup
Bill McMillen demonstrating how to tinsmith as he makes a cup

Bill demonstrated his considerable hand skill in making the cup by hand and also showed how some of the later forming machines changed the way common items were made.

Chris Schwarz giving a talk on 'Tool Chests Fancy & Simple'
Chris Schwarz giving a talk on ‘Tool Chests Fancy & Simple’

Chris Schwarz gave a talk called ‘Tool Chests Fancy and Simple’ where he explained a bit about the evolution and anatomy of tool chests — from the densely packed and high style H.O. Studley Toolchest, to fare more utilitarian models.

Chris Schwarz and his tool chests -- then and now. You can see how far his research, his work and his designs have come over the years.
Chris Schwarz and his tool chests — then and now. You can see how far his research, his work and his designs have come over the years.

It was also interesting to see some of Chris’ journey from earlier power tool oriented projects to later more traditional projects that focused on traditional joinery and hand tools.

Joint stool at the EAIA Silent Auction
Joint stool at the EAIA Silent Auction

In the evening we took part in the EAIA annual silent auction that benefits the EAIA endowment. There was a nice selection of traditional tools, books and items folks donated and/or made for the auction.

Beautiful chair in the silent auction that I believe had a relationship to (or at least a design derived from) the works of Wallace Nutting
Beautiful chair in the silent auction that I believe had a relationship to (or at least a design derived from) the works of Wallace Nutting

Alyssa and I had a lot of fun in the auction and it took some bidding, but we got some of the items we set our sights on….

Turned kingwood pen
Turned kingwood pen

Alyssa had her heart set on this nice turned pen made from kingwood and is already putting it to good use.

Books and turned pen we won in the silent auction. The had I bought from the Lost Art Press
Books and turned pen we won in the silent auction. The had I bought from the Lost Art Press

I won an old book from Winterthur Museum on the Dominy Clock shop which came from Long Island (a few towns out from where I grew up) and was a book I’ve been hunting around for for several years. I look forward to reading it soon and visiting WInterthur later this year as they have an exhibit on 400 years of Massachusetts furniture and has several reproductions made by friends from NBSS.

After teh banquet dinner Myles Standish came to regale us with stories of his life and to answer questions.
After the banquet dinner Myles Standish came to regale us with stories of his life and to answer questions.

After the auction we had the annual meeting and banquet. Following dinner, Myles Standish came to regale us with stories of his life and travels and answer any questions the audience had.

Beyond all the events I also got some shiny new toys:

Saws and Carriage Maker's Rule
Saws and Carriage Maker’s Rule

I got the carriage maker’s rule and old hand saws at the Great Planes auction and will put them to good use in the shop.

Lot's of new reading material
Lot’s of new reading material

At the tool swap I got some great books this year. I got a bunch of historic reprints from the Toolemera Press that I had been thinking about for a while. In an antique shop on the Cape I found a nice 1950s set of 4 Audel’s books on masonry. At Plimoth I got one of Peter Follansbee’s DVDs on carving (Which he was kind enough to autograph for me), a DVD version of making a chair from a tree, and a nice book on English Period House Fixtures and Fittings which looks like a nice reference book.

Lee Valley Saddle Square made for the 80th Anniversary of the EAIA -- I look forward to using it at the bench.
Lee Valley Saddle Square made for the 80th Anniversary of the EAIA — I look forward to using it at the bench.

I’ll end with the first thing I got on this trip — picked up during registration — which is a nice Lee Valley Saddle Square which was engraved to commemorate the 80th Anniversary of the EAIA. Similar to Lee Valley dovetail saddle squares I have I’m sure it will earn its place in my tool chest.

I had a great time on this trip and while it was hard to go to work on Monday, I was happy to think about the great time we had and look forward to next year’s event.

Self-Anchoring Sharpening-Stone Station

Late last night I got home late from the EAIA Annual conference down on Cape Cod — we had a great time at the event and I will post on that more this week.

In my mailbox I was happy to see the new issue of Fine Homebuilding — the July 2013 Issue — since it contains the first small article I wrote for them. It can be found in the ‘Tips and Techniques’ section of the magazine on page 24 in a piece titled ‘A self-anchoring sharpening-stone station’

Below is a picture from this small article, but if you want to see all the details, please check out the magazine on your local newsstand or view this tip online here.

Self Anchoring Sharpening Stone Holder
Self Anchoring Sharpening Stone Holder

Stay tuned for next month’s issue (August/September 2013) — I have a much longer piece with online video components coming out in with that issue.

-Bill